Metal Replacement Solutions
Replace metal components with MaterraX's high-performance polymers. Achieve weight reduction, cost savings, and superior performance with our lab-tested materials.The examples below represent potential applications.View our case studies →
Why Choose Metal Replacement?
Weight Reduction
Up to 50% lighter than metal while maintaining structural integrity
Cost Savings
Lower material costs and simplified manufacturing processes
Superior Performance
Lab-tested materials that outperform traditional metal solutions
Pedal Bracket
Transfers foot pedal forces to braking/throttle systems; requires fatigue strength and crash safety.
Key Requirements
Recommended Materials
Common Incumbents
Seat Frame Reinforcement
Structural component in seat frame requiring crash energy absorption.
Key Requirements
Recommended Materials
Common Incumbents
Front-End Module Carrier
Carries radiator, headlights, fans; needs rigidity and dimensional stability.
Key Requirements
Recommended Materials
Common Incumbents
Crash Beam Reinforcement
Bumper reinforcement beam; crash energy absorption and stiffness.
Key Requirements
Recommended Materials
Common Incumbents
Motor Mount Bracket
Secures engine/e-motor to chassis; must resist vibration and heat.
Key Requirements
Recommended Materials
Common Incumbents
Water Pump Housing
Precision housing managing coolant flow; requires dimensional stability.
Key Requirements
Recommended Materials
Common Incumbents
Oil Pump Housing
Houses rotating pump for lubrication; exposed to oil at high temp.
Key Requirements
Recommended Materials
Common Incumbents
Compressor Housing (AC/Boost)
Structural shell for AC or turbo compressor; requires heat and pressure resistance.
Key Requirements
Recommended Materials
Common Incumbents
Bearing Cage / Retainer
Holds rolling elements in place; needs fatigue and wear resistance.
Key Requirements
Recommended Materials
Common Incumbents
Drone Arm / Gimbal Mount
Lightweight structural arms with vibration damping; stiffness-to-weight critical.
Key Requirements
Recommended Materials
Common Incumbents
Gearbox Housing (Power Tools)
Encloses gears under torque and impact; requires shock resistance.
Key Requirements
Recommended Materials
Common Incumbents
Pump Impeller (Chemical / HVAC)
Rotating pump blade for fluids; requires stiffness and low swelling.
Key Requirements
Recommended Materials
Common Incumbents
Valve Body (Chemical/Water)
Controls fluid flow; requires dimensional stability under pressure.
Key Requirements
Recommended Materials
Common Incumbents
Agricultural Pump/Motor Housing
Housing for sprayers/pumps on tractors; must withstand vibration and weather.
Key Requirements
Recommended Materials
Common Incumbents
Truck Air Brake Housing
Structural air brake system housing; requires fatigue resistance and creep strength.
Key Requirements
Recommended Materials
Common Incumbents
Engine Cover
Structural cover in marine environment; lightweight alternative to aluminum.